A steel component with ultimate tensile strength of 800 MPa and plane strain fracture toughness of 20 MPam is known to contain a tunnel (internal) crack of length 1.4 mm. This alloy is being considered for use in a cyclic loading application for which the design stresses vary from 0 to 410 MPa. Would you recommend this alloy for this application

Complete question:

A steel component with a tensile strength of 800 MPa and fracture toughness Kic=20 MPa Nm is known to contain internal cracks (also called tunnel cracks) with the maximum length of 1.4 mm. This steel is being considered for use in a cyclic loading application for which the designed stresses vary from 0 to 420 MPa. Would you recommend using this steel in this application?

a. Not sure. Because cyclic loading is applied. Fatigue test is needed in order to make the recommendation.

b. Yes, this because the tensile strength of steel is much higher than the applied highest stress of 420 MPa.

c. Yes, this because the calculated critical stress to fracture for the cracks is higher than the highest applied stress of 420 MPa and the steel can withstand the stress of 420 MPa.

d. No. Although the calculated critical stress to fracture for the cracks is slightly higher than the highest applied stress of 420 MPa and the steel may withstand the static stress of 420 MPa, the cyclic loading may cause rapid fatigue fracture.

A. Not sure. Because cyclic loading is applied. Fatigue test is needed in order to make the recommendation.

Explanation:

we are not sure if to recommend this alloy for this application given that this material has already been left to experience fatigue degradation. the cyclic load application brings about a growth in the crack. We know that cyclic loading is continuous loading that is useful for the testing of fatigue. Therefore the answer to this question is option a. We cannot make recommendations except fatigue testing has been carried out.

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